Türkçe
3115 9150 99 Seal Kit – A Sealing Solution for Atlas Copco Rock Drilling Systems
The 3115 9150 99 seal kit is a special sealing and maintenance set used in Atlas Copco rock drilling systems that is resistant to high pressure and tough working conditions. This product is also known in the industry as the 3115915099 repair kit. This set provides a complete solution that includes all the gaskets and seals used during the maintenance and repair of drilling systems.
Which Machines Is It Used In?
The 3115 9150 99 seal kit is compatible with the following Atlas Copco models:
- COP 1838HD
- COP 1838ME
- Other rock drilling systems in the COP 1838 series
It is ideal for solving internal sealing problems that occur in these machines and for restoring the system to its original performance.
Area of Use
The 3115915099 seal kit is widely preferred in the following sectors and applications:
- Mines
- Tunneling projects
- Rock drilling and crushing operations
- Underground and above-ground construction sites
It is used for replacing hydraulic and pneumatic sealing elements in drilling systems.
Technical Specifications
- OEM No: 3115 9150 99
- Alternative Code: 3115915099
- Part Name: Repair Kit / Seal Kit
- Contents: O-rings, gaskets, seals, buffer rings, valve sealing elements
- Material: High-strength elastomer and durable sealing components
- Location of Use: In-system maintenance for COP series drifters and drilling systems
Why Should You Choose the 3115915099 Seal Kit?
Atlas Copco's COP series drilling systems operate with high performance under challenging field conditions, but wear can occur in the sealing elements over time. The 3115915099 seal kit compensates for this wear by:
- Restoring drilling performance
- Eliminating the risk of leaks and failures
- Extending machine life and shortening maintenance time
The 3115 9150 99 seal kit is a complete maintenance solution for Atlas Copco machines that has been developed, field-tested, and proven to be reliable. It is an ideal spare part for ensuring your drilling equipment operates at maximum performance.
Application & technical notes
Atlas Copco drilling equipment demands reliable sealing to maintain performance in harsh underground environments.
Why Seal Kits Matter in Drilling Operations
Drilling generates contamination. Rock dust fills the air. Water sprays cool bits and flush cuttings. Hydraulic systems operate under extreme pressures. Each of these conditions threatens to compromise internal components unless effective sealing prevents intrusion. The 3115 9150 99 seal kit provides comprehensive protection against these threats through carefully engineered elastomer components designed specifically for Atlas Copco drilling systems.
Seal Failure Consequences
When seals fail, contamination enters systems meant to remain clean. Abrasive particles accelerate wear exponentially. Lubricants leak out while water and dust migrate in. Performance degrades rapidly—what starts as minor inefficiency becomes catastrophic failure requiring expensive repairs and extended downtime.
Kit Components and Functions
Complete seal kits include multiple components, each serving specific functions within the assembly. O-rings prevent fluid migration between chambers. Wipers exclude external contamination. Backup rings prevent extrusion under high pressure. Rod seals maintain hydraulic pressure while allowing smooth cylinder movement. Each component must perform flawlessly or the entire system suffers.
Material selection varies by component and location. Dynamic seals experiencing constant movement require different compounds than static seals that remain stationary. High-pressure applications need materials that resist extrusion. Low-temperature environments demand elastomers maintaining flexibility when cold. The 3115 9150 99 kit incorporates appropriate materials for each application.
Pressure Resistance
Maintains sealing integrity under pressures exceeding 200 bar in hydraulic circuits
Temperature Range
Functions reliably from -30°C during cold starts to +100°C under sustained operation
Contamination Exclusion
Wiper designs prevent rock dust and water from entering critical assemblies
Material Compatibility
Resists degradation from hydraulic fluids, water, and drilling additives
Installation Best Practices
Even superior seals fail prematurely when installed improperly. Sharp edges on housings or shafts cut seals during assembly. Contamination trapped during installation creates leak paths. Incorrect orientation prevents proper sealing. Twisted or stretched seals never achieve design performance regardless of material quality.
Successful installation begins with cleanliness. All surfaces must be free from dirt, old seal material, and corrosion. Sharp edges require chamfering to prevent seal damage during assembly. Lubrication with compatible fluids eases installation while protecting seal lips. Following manufacturer assembly sequences ensures components seat properly and achieve specified preload.
Related Components
Effective sealing systems work alongside other precision components. Consider these related parts for comprehensive maintenance:
- → 3115 2472 00 Diaphragm
- → 3128 0458 01 Slide Bar
- → 3128 3039 30 Sliding Piece
Maintenance Timing Strategies
Reactive maintenance—waiting until seals fail before replacing them—costs far more than proactive replacement. Failed seals allow contamination that damages expensive components. Emergency repairs require premium-priced expedited parts procurement. Unplanned downtime disrupts production schedules.
Smart operators replace seals on a schedule based on operating hours or during planned overhauls. This approach maximizes seal life while avoiding catastrophic failures. Predictive indicators help refine timing—slight weeping around seal areas, minor pressure losses, or increased contamination in return filters all suggest approaching seal end-of-life.
Storage and Shelf Life
Elastomer compounds age even when unused. Proper storage extends shelf life significantly. Keep seal kits in sealed packaging until installation. Store in cool, dark locations away from ozone sources like electric motors. Avoid temperature extremes and direct sunlight. Most seals maintain full properties for 2-3 years under proper storage but degrade rapidly when exposed to adverse conditions.
Cost-Benefit Analysis
Seal kits represent small costs compared to the assemblies they protect. A complete seal kit might cost what you pay for a few hours of equipment rental, yet prevents failures requiring thousands in repairs and days of downtime. The economics strongly favor proactive seal replacement during scheduled maintenance rather than reactive replacement after failure.
Product Information
Complete specifications, component details, and compatibility information
View 3115 9150 99 Seal Kit DetailsFinal Analysis
Sealing technology receives less attention than hydraulic systems or cutting tools, yet its role proves equally critical. The 3115 9150 99 seal kit demonstrates how comprehensive component engineering protects expensive assemblies from contamination and fluid loss. For drilling operations where reliability determines profitability, quality seal kits deliver returns far exceeding their modest acquisition cost.
Frequently Asked Questions
Which OEM part numbers does this part replace?
3115 9150 99 Seal Kit – Atlas Copco Rock Drilling Systems is produced against OEM reference ATLAS COPCO 3115 9150 99. Send us the OEM part number you need and our team will confirm the matching Babacan part and its compatibility for your machine.
Is this part EN 45545-2 compliant?
For railway applications our rubber parts can be supplied in EN 45545-2 fire-and-smoke compliant compounds on request. Specify the hazard level (HL1–HL3) required for your project and we will provide a suitable formulation and documentation.
What rubber compounds and hardness options are available?
We offer NR, SBR, EPDM, NBR and silicone-based compounds, typically from 40 to 90 Shore A. We recommend the right material based on the temperature, load and oil-resistance requirements of your specific application.
Do you produce samples and series batches?
Yes. We manufacture both samples and series production at our Ostim / Ankara facility, working from a technical drawing or a sample part. Contact us through the form for a quotation and lead time for your parts.
All manufacturer names, symbols, descriptions and part numbers are used for reference purposes only and do not imply that any part is the product of that manufacturer.